In the evolving unmanned aerial systems (UAS) landscape, Firestorm Labs has emerged as a leader in developing modular drones through additive manufacturing. Their innovative approach focuses on creating mission-adaptable UAS that are cost-effective and rapidly deployable.
Additive manufacturing, commonly known as 3D printing, has transformed various industries by enabling rapid prototyping and customisation. In the defence sector, this technology allows for the swift production of complex drone components, reducing both the time and costs associated with traditional manufacturing methods.
Firestorm Labs has developed a proprietary 3D-printed interconnecting and interchangeable airframe component technology. This design enables users to modify the vehicle to perform a wide array of mission sets from the same platform, all supported by an AI/ML-enabled flight computer.
Strategic Partnerships
To enhance their UAS capabilities, Firestorm Labs has partnered with companies such as Greenjets and EpiSci. The collaboration with Greenjets focuses on developing a 100% additively manufactured UAV airframe and engine solution, aiming to produce the entire UAV body and engine using additive manufacturing.
The partnership with EpiSci aims to implement Tactical AI into Firestorm’s MUAS platform, enabling next-generation swarming capabilities in affordable and mission-adaptable unmanned systems.
Recent Developments
In January 2025, Firestorm Labs secured a $100 million contract with the U.S. Air Force to develop 3D-printed drones. This five-year Indefinite Delivery, Indefinite Quantity (IDIQ) agreement aims to create modular, cost-effective drones that can be 3D printed and deployed anywhere, providing the military with increased flexibility in various environments.
🚀 Exciting news! Firestorm Labs has secured a $100 million, 5-year IDIQ contract with the U.S. Air Force! This partnership will bolster the development of cutting-edge unmanned aerial systems and next-gen autonomy. A big step towards innovation in defense! ✈️ #UAS#AirForce#I…
Firestorm Labs’ advancements in 3D-printed modular unmanned aerial systems represent a significant leap in military technology. Their focus on rapid production, cost-effectiveness, and adaptability positions them as a key player in the future of defence innovation.
